Galvanizing Plant Equipments

Product Details:

We are offering Pulse Fired High Velocity Furnaceto our clients. We provide high-quality products to our clients.

Features

• High Productivity
• High Fuel efficiency is ensured by 100% fuel combustion capacity of the burners.
• Rigid and Robust structure
• Low Ash Formation
• Low Dross Formation
• Temperature Uniformity
• Quick Temperature response
• Adequate turn down of the combustion system
• Custom design using CAD system

Additional Information:

• Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer),D/P,D/A,Other
• Port of Dispatch: Mundra

Product Details:

We are offering Galvanized Plant High-Velocity Furnace to our clients.

Features:

• Smooth surface
• Better finishing

Product Details:

Our design of the High-Velocity Galvanizing Furnace is robust and sturdy in all the aspects. The optimized furnace design with the help of advanced software makes it competent to provide numerous advantages

• High Productivity - Transfer of energy is less time-consuming in the high-velocity furnace
• High Energy Efficiency
• Low Heat Loss due to advanced insulation system which is lightweight and made of ceramic fiber
• Optimised Zinc Consumption due to sturdy top plates seal preventing ingress of zinc and ash within the furnace

The Furnace design is proficient in providing maximum heat transfer with minimum fuel input which helps in reducing the operational costs. There is maximum heat transfer because the high-velocity burners arrive at high exit flue velocity creating high turbulence and high circulation of furnace gases inside the furnace. This also helps in optimized fuel consumption.
The Furnace requires low maintenance costs and is highly reliable since there are minimum numbers of burners leading to the minimum requirement of spares. These burners are compatible with multiple fuels like Oil, LPG, and Natural Gas etc. Since the burners operate with low excess air with high fire the emission levels also reduce substantially.
The response towards the load changes is very fast because of increased convection heat transfer irrespective of loading in the furnace or temperature level in the high-velocity furnace.
High Kettle Life because uniform heating adds years to kettle life.
There is improved temperature uniformity because the high-velocity flame leads to more recirculation of combustion gases thereby supporting economical fuel usage and uniform temperature.
preassembled furnace.
Maximum Kettle Strength due to completely supported kettle system.

Automatic temperature control with Safety System-An Electric Control Panel

• Digital temperature controller ensuring +- 2C
• Six Channel graphic temperature recorder
• Safety Alarm System for low levels of zinc
• Zinc leak detection system

Product Details:

We are offering Fully Automatic Galvanizing Furnaceto our clients. We provide high-quality products to our customers.

Product Details:

We are offering Semi Automatic Galvanizing Furnaceto our clients. We provide high-quality products to our customers.

Features

• Smooth surface
• Better finishing

Product Details:

Hot Dip Galvanizationis covered during idle time to save fuel and zinc.

Features

• Distortion-resistant design
• Mild Steel construction
• Special stackable modular design
• Heat resistant paint
• High-Density Ceramic Fibre and Mineral Wool Insulation to prevent heat loss
• Integral Lifting Beam with centered lifting eyes

Note The price may vary from 3.5 to 5.5 Lac.

Product Details:

We design sturdy and robust High-Velocity Galvanized Burner which is extremely stable with excess high air capability. The burner distributes combusting gas velocities in excess of 150 m/s. Due to high-velocity circulation, there is uniform and quick circulation of heat. This also provides enhanced and controlled heat transfer to the load.

Features:

• Multi Fuel compatibility - LPG, Natural Gas, Light Diesel Oil
• High Turndown Ratio (10/1 on Natural Gas) - enables the burner to control the temperature in a minute range
• Outlet - Standard refractory quarl
• High turndown inlet alternative (on Natural Gas) - till 5000% excess air
• UV Flame Detector - Using single UV Cell
• Max. Furnace Temperature - 1600 Degree C
• Direct Spark / Premix Pilot - Used for ignition

Benefits:

• Quick and homogeneous heat distribution
• Reduction in fuel consumption with hot air version
• Controlled firing - Using different choice of outlets
• Sturdy burner design having a high turndown ratio
• The alternative of high turndown inlet to handle excess air capability

Additional Information:

• Production Capacity: 300 Ton

Product Details:

REPL Supplies high-qualityGalvanizing Kettlethat delivers long life when used with our Pulse Fired High-Velocity Furnaces which gives a lifetime of 8 to 10 years or more even with high production. The kettle material composition shall consist very low Silicon, Aluminum and Phosphorous and high amount of zinc or steel, wherein the bottom layer of the galvanizing kettle is insulated by employing refractory casting and fiber and welded by Electro slag.

Features

• Long Service Life
• High quality with cost efficiency
• Excellent Resistance to Corrosion
• Ultrasonically tested and Electroslag welded
• No corner welds
• Certified Chemical Analysis of plates
• Available in various thicknesses

Note The price may vary from 20 to 50 Lac.

Product Details:

We design Dross Grab for removal of dross from the galvanizing kettle. The dross shovel removes the dross deposited on the corners of the kettle thus increasing the life of the kettle.

Features:

• Heavy duty design
• Mild steel construction

Product Details:

We are offering Effluent Treatment Plant to our clients.


Features:

• Smooth surface
• Better finishing

Note: The price may vary from 8 to 50 Lac.

Product Details:

We are offering Industrial Flux Heating System to our clients.

Features:

• It is made from SS 316L pipe
• Provide Uniform heating which helps in efficient fluxing
• The system runs along the length of the tank
• It uses the hot water of the quenching tank for heating the flux solution

Note: The price may vary from 2.5 to 7 Lac.

Product Details:

Recirculating Air Dryerare intended to re-circulate the exhaust flue gases which are generated outside the furnace in order to pre-heat the steel structure.

Features

• Reduces zinc consumption by reducing splash and dross
• Reduces dip time
• Improves the quality of galvanizing
• Specifically designed for the demanding galvanizing operation
• High volume circulation fan
• Engineered specifically for each unique application
• Relay Logic Control Panel with precise temperature control
• Dual push button stations for the operator
• Effective drying with uniform heating
• Insulated covered Sliding Doors with power drives
• It gives forced air by powerful recirculating fan based upon economical dryer design criteria for uniform heating. Oven chamber features high volume cross flow circulation through the load for effective drying
• Simplified Heavy Duty Construction
• The waste heat of furnace utilized in the dryer for heating of loads
• For enhanced drying galvanizing furnaces can be supplied with flue stack recuperators to produce a clean hot air stream from the furnace exhaust gases to heat the oven
• No auxiliary burners necessary

 

Options available

• PLC control system
• High-temperature conveyor
• Heat recovery from the furnace

 

Note The price may vary from 30 to 40 Lac.

Product Details:

We are offering Post Treatment Tank which is made from suitable MS sheet rectangular tank.

Features:

• Smooth surface
• Better finishing

Product Details:

Our optimized Galvanizing Plant Designing Service with the help of advanced 3D software and experiential expertise makes it competent to provide numerous advantages. We design customized equipment suitable for your product. We provide sturdy, robust, durable and quality products which require less amount of maintenance and spares. Radadia Engineering provides highly flexible equipment which is easy to operate along with control systems which can be maintained with least amount of specialist expertise.

Product Details:

Flux Treatment Filter Pressshould be done by filtration of impure flux periodically bypassing through the filter press and adding Hydrogen Peroxide and Ammonia as per the requirement.

Note The price may vary from 3 to 7.5 Lac.

Product Details:

Flux Regeneration System is advanced auxiliary equipment for galvanizing. It has been widely used for the pre-treatment of steel wire, steel tube, and structural steel. It can effectively remove the ferrous iron from the flux solution and improve the galvanization performance. These equipment have a high degree of automation and precise control of the chemical reaction, filtering process, and impurity removal.

Major Components

• Electrical Control System
• Reaction System
• Filtering System

Features

• Compact structure
• High operational efficiency
• Less requirement of floor space

Note The price may vary from 55 to 80 Lac.

Product Details:

We are offering Galvanizing Plant Gantry Crane to our clients.


Features:

• Smooth surface
• Better finishing

Product Details:

Galvanizing Plant Chimneyis a very critical structure responsible for the discharge of fumes pipe gases out of the furnace. We design chimneys which are sufficiently tall to increase their draw of air for combustion and to break up the pollutants in flue gases over a wide area in order to decrease the pollutant concentrations in compliance with regulatory or other limits.

Major Components

• Chimney Shell
• Chimney Base
• Chimney Joints
• Inspection or Cleaning Door
• Ladder for Inspection

Note The price may vary from 4.5 to 7.5 Lac.

Product Details:

We are offering Zinc Pumpto our clients.

Features

• The vane wheel and shell of the pump and made of special steel alloy which is highly resistant to corrosion of zinc. This material is resistant to high temperature and is anti-wear which guarantees the long life of the pump
• Long Clearance self-aligning bearings are used for better operational stability
• The long vertical transmission axel ensures that driving motor stays far from the heat source for a long time
• The hand wheel is present on the pump spindle. This is used to inspect the vane wheel and shell to avoid clogging due to the low temperature of zinc at any time
• Makes a periodic inspection of Kettles walls practical
• Eliminate slow and dangerous bailing or dipping